If you’re new to DIY, you might not even have realized a portable band saw existed. What use could there be for such a piece of equipment? In fact, many professionals or eager hobbyists have 2 – a larger, heavier and more bulky one and a lighter, more compact one for the smaller jobs. Compared to a chop saw band saw is quieter, doesn’t throw sparks everywhere and leaves a clean cut which doesn’t require grinding down.
This is in fact a very useful tool and can be used for all the following, plus anything else that might occur to you:
• Home remodelling and construction. Trim objects such as gutters, shelving, moldings or door frames – anything you might need – to size in the place where they will be placed. You are less likely to make a mistake with measurements.
• Cut electrical conduits and hangers.
• Use it for plumbing. A portable band saw cuts pipes very cleanly so a better joint can be formed.
• Craft projects. You can cut all sorts of metals wood or plastics
• You can cut several pieces at the same time to get them exactly the same length.
The basic variables involved in looking for a portable band saw are
1. Throat capacity (in inches) – this limits the size of the piece that can be cut. Compact models also have a smaller throat size. If you have a choice between otherwise similar machines, go for the largest throat size. You will be able to cut a piece slightly smaller than the throat capacity.
2. Does it allow for flush cuts? This helps with a neat job.
3. Overall size – will it be able to get into tight spaces?
4. Variable cutting speed. You can adjust for hard materials or greater accuracy.
5. A work light that shines on the working area is very useful.
6. A pulley guard is essential for safety.
7. Ball and roller-bearings and self lubrication are points that extend the life of a tool.
8. If you will be running off a generator, a 6 amp model is better than a 10 amp.
There are models in various price ranges, depending on power, capacity and other features. When buying blades, it is better to buy the bi-metal blades as they last longer than carbon steel. If you’re cutting stainless steel or hardened tool steel, use a cobalt blade.
For safety you should always hold both handles while cutting. Also check the power cord before starting and make sure that the power cord is clear of the cutting area. Do not remove any safety guards. This tool, like any other can be dangerous when used improperly, so make sure you follow the safety instructions in the manual. Be very careful to keep clear of the blade in operation and to avoid cutting into electric cabling by accident.
An important aspect of maintenance is to change the blade when necessary. A sharp blade cuts better and requires less pressure, making it safer as well. Check the power cord for any damage and have it repaired if necessary. Oil it, if it requires lubrication
Some of the major brands are Dewalt, Makita and Milwaukee. They all have good reviews from highly satisfied users, and all will do a good job. Milwaukee is praised for being particularly good quality and having excellent reliability, as well as being trouble-free. Makita is probably on a par with the Milwaukee as is the Dewalt. Which machine would suit you best would depend on your needs.
I would suggest you surf Amazon and other sources for price and features – isn’t this half the pleasure of buying a new piece of equipment? I can get hours of fun looking at tools, even if I’m not going to buy. You never know when something you learn will come in handy! With tools like these, it does help if you can actually pick them up to judge their heft and general handiness. Just reading the descriptions and seeing the pictures isn’t always enough. But your best prices will likely be on the Net.
When it comes to making your final choice, there is so little difference between the models that price must be an important factor, providing all your particular working requirements are met. A portable band saw is sure to be a useful addition to your DIY tools and will almost certainly give you years of trouble-free operation.